Iai-america FS Bedienungsanleitung

FS ActuatorOperating Manual Seventh Edition Body width 40mm FS-NBody width 52mm FS-WBody width 75mm FS-LIAI America, Inc.

4No.OperationDescription Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it clea

5No.OperationDescription Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader a

6No.OperationDescription Description 8 Maintenance and Inspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be t

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

8Caution in Handling 1. Do not have the settings of speed and acceleration/deceleration exceeding the rated values. An operation with speed and accel

9Names of the PartsIn this manual, the right and left sides of the actuator are expressed in the way it is placed horizontally as shown in the figure

10

111. Specifications Check 1.1 Product Check The standard configuration of this product is comprised of the following parts.See the component list for

121.1.2 Operation Manuals related to this product, which are contained in the DVD.Shown below is a list of the operation manuals for the controllers

13(4) SCON Controller No.Name Manual No.1 SCON Controller Operation Manual ME0161 2 SCON-CA Controller Operation Manual ME0243 3 PC software RCM-

141.1.4 How to read the model No. [FS]Note 1 Identification for IAI use only: It may be displayed for IAI use. It is not a code to show the model t

151.2 Specification [1] Max. speed There is a limit in the maximum speed of the actuators. Restriction on Speed (Unit: mm/s) Stroke [mm]TypeMotor Ty

16[3] Driving System and Position Detector Type Motor Type[W]No. of Encoder PulsesDrive System60SA100MA 200 16384 Timing belt [4] Positioning Accur

171.3 Option 1.3.1 Reversed-home type The home is set on the side opposite the motor. The model code is indicated with an NM.

181.4 Motor • Encoder Cables 1.4.1 Motor Cable (For XSEL-J/K/P/Q, SSEL and SCON) CB-X-MAƑƑƑ(Front View)Controller Side(Front View)Wiring Color Sig

191.4.3 Limit Switch Cable (For XSEL-J/K) CB-X-LCƑƑƑ(Front View) (Front View)WiringAWG24No.654321Signal24VOUTNLSCREEPOTRSVColorSky BluePinkLight Gr

202. Installation 2.1 Transportation [1] Handling of the Robot Pay attention to the following when carrying an actuator by itself. (1) Handling of t

21(2) Handling after Unpackaged After unpackaged, handle the product that axes were attached in IAI factory following the instructions below: x Fix

222.2 Installation and Storage • Preservation Environment [1] Installation Environment Do not use this product in the following environments. It is g

232.3 How to Install Shown below is how to install the actuators to the machinery equipment. 2.3.1 Posture of Actuator Installation Shown below are

Please Read Before Use Thank you for purchasing our product. This Operation Manual describes all necessary information to operate this product safely

242.3.2 Installation [1] Installation of Main Unit x There is a T-groove on the back of the base. When installing the body, utilize this T-groove an

25[2] Load Attachment x There are M8 tapped holes prepared on the slider. Fix the work piece to be carried. x The way to affix follows the installat

263. Connection to the Controller For the controller, only the dedicated controller manufactured by our company can be used.Using other controllers m

27Warning: For wiring, please follow the warnings stated below. When constructing a system as the machinery equipment, pay attention to the wiring and

28z Do not pull the cable with a strong force. z Do not let the cable receive a turning force at a single point. z Do not pinch, drop a heavy object o

29z If using a cable track, make sure to use robot cables so the cables do not get twisted or entangled inside the cable track or flexible tube, and a

304. Setting the Home Position [1] The Principle of the Homing OperationThe actuator performs homing in the following manner:1) The moving direction

312) Affixing it as the guide of the slider positions after movement 3) Affixing it as the guide for the deviation check xAffix two stickers each on

325. Maintenance Inspection 5.1 Inspection Items and Inspection Schedule Have maintenance inspections following the intervals below. The calculation

335.4 Inside Visual Inspection Turn the power OFF, remove the side cover and do a visual check of the inside. Confirm the inside condition with visua

CE Marking If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.

345.6 Grease Supply [1] Applied Grease The following grease is applied when the product is shipped out. Idemitsu Kosan Co., Ltd. Daphne Eponex Grease

355.7 Driving Belt Replacement [Items required for the Replacement] x Replacement Driving Belt x Packing Tape x 8mm Spanner Wrench x Hexagon Wrenc

36[Procedure] 1) Detach the pulley cover and check the direction of motor shaft rotation when moving the slider from the home position side to the me

373) Detach the side covers on both sides. Remove the screws on the top and side. (Use a hexagon wrench with the distance to the opposite side of 1.5

385) Loosen the locknut to make the tension adjustment bolts free. (Use a spanner wrench of 8mm.)6) Loosen the tension adjustment bolt on the motor

398) Loosen the pulley fixing screws on the driving belt side. (Use a hexagon wrench with the distance to the opposite side of 4mm.)9) Remove the de

4011) Remove the driving belt.Pull out the driving belt in the direction shown with an arrow.Pull the driving belt on the top and the bottom in the di

4112) Attach the replacement driving belt.After putting the replacement driving belt through the tension adjuster, insert the belt on the top and the

42End Cover Motor SideUsing the tension adjustment bolt, attach the end cover to the tension adjuster.Tension Adjustment BoltPush in the tension adjus

4313) Attach the driving belt retainer plate.(Use M4-sized hex wrench for NM. Use M5-sized hex wrench for WM.)14) Adjust the belt to the specified ten

Table of Contents Safety Guide············································································································1 Caution in

4415) Tighten the locknut to make the tension adjustment bolts fixed.(Use a spanner wrench of 8mm.)16) Make an adjustment to reconstruct the home posi

453. Hang the deceleration belt while holding the pulleys so both of them would not move during the work.4. Put a robust rope in a ring shape (or a

4617) Attach the slider cover on the other side. Tighten the fixing screws on the top and side surfaces.(Use a hexagon wrench with the distance to the

4719) Hang the hook on the bottom of the pulley cover to the corner catch, and tighten screws on the top.(Use a hexagon wrench with the distance to th

485.8 How to Replace the Deceleration Belt [Items required for the Replacement]x Replacement Driving BeltxHexagon Wrench Setx Measurex Personal Comp

49[Procedure] 1) Detach the pulley cover and check the direction of motor shaft rotation when moving the slider from the home position side to the me

503) Loosen the pulley fixing screws on the driving belt side. (Use a hexagon wrench with the distance to the opposite side of 4mm.)4) Remove the de

515) After attaching the new replacement deceleration belt, make an adjustment to reconstruct the home position.1. Attach the cover on one side with

524. Put a robust rope in a ring shape (or a long cable band) around the motor cover, and pull it on a tension gauge. While it is pulled up with the

536) Hang the hook on the bottom of the pulley cover to the corner catch, and tighten screws on the top. (Use a hexagon wrench with the distance to t

6. External Dimensions······················································································· 64 6.1 FS-11NM-60 (Single Slider), FS-1

545.9 Motor Replacement [Items required for the Replacement]x Replacement Motor (Refer to the picture at right) (Confirm that the counter mark is att

55[Procedure] 1) Detach the pulley cover and check the direction of motor shaft rotation when moving the slider from the home position side to the me

563) Loosen the pulley fixing screws on the driving belt side. (Use a hexagon wrench with the distance to the opposite side of 4mm.)4) Remove the de

575) Detach the lid on the motor cover. (Use a hexagon wrench with the distance to the opposite side of 1.5mm.)6) Unplug the motor cables and encode

588) Detach the motor cover. (Use a hexagon wrench with the distance to the opposite side of 2.5mm.)9) Detach the motor. (Use a hexagon wrench with

5910) Insert the replacement motor while matching the position (angle) of the alignment marks, and then attach the motor. (Use a hexagon wrench with t

6012) Attach the FG cable. (Use a Phillips screwdriver.)13) Join the motor cables and encoder cables on the motor side and actuator side.14) Attach th

6115) After attaching the new replacement deceleration belt, make an adjustment to reconstruct the home position.1. Attach the cover on one side with

624. Put a robust rope in a ring shape (or a long cable band) around the motor cover, and pull it on a tension gauge. While it is pulled up with the

6316) Hang the hook on the bottom of the pulley cover to the corner catch, and tighten screws on the top. (Use a hexagon wrench with the distance to t

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

646. External Dimensions 6.1 FS-11NM-60 (Single Slider), FS-12NM-60 (Double Slider) 40150701908860 (120 *1) ME7010Home603559130(300)842180T-slot8SED

656.2 FS-11NM-100 (Single Slider), FS-12NM-100 (Double Slider) 401657020588ME7010603559145842180T-slot8SEDCA10 20 10602010861240B2880228156ME152420.2

666.3 FS-11NO-0 (Single Slider), FS-12NO-0 (Double Slider) 87010ME201060T-slotSE1010ACDB8401278ME8020286720.2±0.210.2±0.2602010 1020M8, Depth 10M8, D

676.4 FS-11WM-100 (Single Slider), FS-12WM-100 (Double Slider) 4.51954520516011890Home1070ME713513471.5107218110AD10SEME20 157015 20C1252B10084521103

686.5 FS-11WM-200 (Single Slider), FS-12WM-200 (Double Slider) 4.51954520516011890Home1070ME713513471.5107218110AD10SEME20 157015 20C1252B10084521103

696.6 FS-11WO-0 (Single Slider), FS-12WO-0 (Double Slider) 8HomeME107020 15A7015 20CDB103SEME1052128100T-slot286720.2±0.210.2±0.2702015 152011WO (Sin

706.7 FS-11LM-400 (Single Slider), FS-12LM-400 (Double Slider) 752513321352440±0.310.2±0.320.2±0.36754 B 150 1010T-Slot6161209.4160122.5 86.923160C:

716.8 FS-11HM-400 (Single Slider), FS-12HM-400 (Double Slider) 7525133 21352440±0.310.2±0.320.2±0.36754B1501010T-Slot6161209.4160122.5 86.923160SEMES

726.9 FS-11LO-0 (Single Slider), FS-12LO-0 (Double Slider) 24852T-SlotB130A10D184201040±0.37620.2±0.310.2±0.37525MESEMESE2015152020851331358515152020

737. Life The product life is 20,000km (reference) when operating the actuator with the maximum allowable load moment.

2No.OperationDescription Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such

748. Warranty 8.1 Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from IAI y 12 months after delive

758.4 Limited Liability (1) We shall assume no liability for any special damage, consequential loss or passive loss such as a loss of expected profit

76Change History Revision Date Description of Revision 2012.01 2012.07 Sixth edition Page 6 Note of available and not available added to attachment

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Manual No.: ME3607-7A (July 2012)The information contained in this document is subject to change without notice for purposes of product improvement.Co

3No.OperationDescription Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for