Iai-america IF Bedienungsanleitung

4No.OperationDescription Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it cle

5No.OperationDescription Description 6 Trial OperationƔ When the work is carried out with 2 or more persons, make it clear who is to be the leader a

6No.OperationDescription Description 8 Maintenance andInspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be t

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

8Caution in Handling 1. Do not have the settings of speed and acceleration/deceleration exceeding the rated values. An operation with speed and accel

9Names of the Parts In this manual, the right and left sides of the actuator are expressed in the way it is placed horizontally as shown in the figure

10

1. Specications Check111. Specifications Check 1.1 Product Check The standard configuration of this product is comprised of the following parts. S

1. Specications Check121.1.2 Operation Manuals related to this product, which are contained in the DVD. Shown below is a list of the operation manua

1. Specications Check13(4) SCON Controller No. Name Manual No.1 SCON Controller Operation Manual ME0161 2 SCON-CA Controller Operation Manual

1. Specications Check141.1.4 How to read the model No. Note 1 Identification for IAI use only: This may be marked for the purpose of IAI. It is no

1. Specications Check151.2 Specification [1] Max. Speed There is a limit in the maximum speed of the actuators. Restriction on Speed (Unit: mm/s) S

1. Specications Check16[3] Driving System and Position Detector Type Motor Type[W]No. of Encoder Pulses Drive system NM 60 NM 100 WM 100 WM 200

1. Specications Check171.3 Option 1.3.1 AQ Seal By having the AQ Seal held on the guides and ball screw, lubricant is supplied on them, which enabl

1. Specications Check181.4 Motor • Encoder Cables 1.4.1 Standard The cables are in common for the actuators no matter the model type. The cables di

1. Specications Check192) Encoder Cable CB-X-PAƑƑƑEnter the cable length (L) in ƑƑƑ (up to 30 m) Example) 080=8m [Minimum Bending Radius] When us

1. Specications Check203) Limit Switch Cable CB-X-LCƑƑƑEnter the cable length (L) in ƑƑƑ (up to 30 m) Example) 080=8m [Minimum Bending Radius] Wh

1. Specications Check214) Encoder Cable CB-X1-PAƑƑƑEnter the cable length (L) in ƑƑƑ (up to 30 m) Example) 080=8m [Minimum Bending Radius] When u

1. Specications Check225) Encoder Cable with LS CB-X1-PLAƑƑƑEnter the cable length (L) in ƑƑƑ (up to 30 m) Example) 080=8m [Minimum Bending Radiu

1. Specications Check231.4.2 CE Type (Option Model code: EU) The cables are in common for the actuators no matter the model type. The cables diff

Before Use Thank you for purchasing our product. This Operation Manual describes all necessary information to operate this product safely such as the

1. Specications Check242) Encoder Cable CB-XEU1-PAƑƑƑ(φ8)Wiring Color Signal No.WiringColorSignalNo.AWG26(Soldered)AWG26(Soldered)- --E24VOVLSCRE

1. Specications Check253) Encoder Cable CB-XEU1-PAƑƑƑ(φ10)Wiring Color Signal No.AWG26(Soldered)AWG26(Solderless)AWG26(Solderless)--White/BlueWhi

2. Installation262. Installation 2.1 Transportation [1] Handling of the Robot Pay attention to the following when carrying an actuator by itself.

2. Installation27(2) Handling after Unpackaged After unpackaged, handle the product that axes were attached in IAI factory following the instructions

2. Installation282.2 Installation and Storage Environment [1] Installation Do not use this product in the following environments. It is generally th

2. Installation292.3 How to Install Shown below is how to install the actuators to the machinery equipment. 2.3.1 Orientation of the Actuator Instal

2. Installation302.3.2 Installation [1] Installation of Main Unit (1) Datum Surface x The mounting table should have sufficient rigidity to avoid

2. Installation31(2) Mounting method x There is a set hole on the actuator base. Fix the actuator using this set hole. x The belt cover can be remo

2. Installation32[2] Load Installation x Do not exceed the load shown in the load specification column. Please make note of the slider moment, allow

2. Installation33x There are tapped holes in the slider where you can affix the payload. The way to affix follows the installation of the main unit.

CE Marking If a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.

2. Installation34[3] Mounting and the T-Slot (Option) There is a T-groove on the side surface of the base provided to mount a connector box or cable

3. Connection to the controller353. Connection to the controller For the controller, only the dedicated controller manufactured by our company can be

3. Connection to the controller36[2] CE Compliance Cable [Connection to the XSEL-P/Q, SSEL and SCON controller] ActuatorDedicated ControllerXSEL-P/Q,

3. Connection to the controller37Warning : For wiring, please follow the warnings stated below. When constructing a system as the machinery equipment

3. Connection to the controller38x Do not let the cable bend, kink or twist. x Do not pull the cable with a strong force. x Pay attention not to co

3. Connection to the controller39x PIO line, communication line, power and driving lines are to be put separately from each other and do not tie them

4. Setting the Home Position404. Setting the Home Position [1] The Principle of the Homing Operation The Actuator performs homing in the following m

5. Maintenance inspection415㧚 Maintenance inspection 5.1 Inspection Items and Inspection Schedule Have maintenance inspections following the interva

5. Maintenance inspection425.4 Internal Inspection Turn the power OFF. Remove the belt cover and pulley cover, and visually inspect the interior. Con

5. Maintenance inspection435.6 Grease Supply (1) Applied Grease Use lithium grease no. 2. The following grease is applied when the product is shippe

Table of Contents Safety Guide············································································································ 1 Caution i

5. Maintenance inspection445.7 How to Inspect the Timing Belt Visual inspection is done by removing the belt cover and pulley cover. Since the timing

5. Maintenance inspection455.7.1 Belt Tension Adjustment Method Since inadequate belt tension will lead to location drift due to gear skipping, noise

5. Maintenance inspection46[How to Adjust the Driver Belt Tension:] Driver belt tension adjustment is done using the front cover adjustment bolt. Sinc

5. Maintenance inspection475.8 How to Replace the Timing Belt [Items Required for Replacement Work] x Replacement Driving Belt x Packing Tape x 8

5. Maintenance inspection482) Remove the belt cover. Remove the machine set screw (4 locations) on the motor side and also the opposite side. (Use a

5. Maintenance inspection494) Remove the belt holding plate (2 locations). (Use a hexagon wrench with the distance to the opposite side of 3 mm for I

5. Maintenance inspection505) Replace the belt. • Connect the replacement belt to the current belt using the packing tape.Replacement Belt• Pull out

5. Maintenance inspection516) Adjust the belt tension until the specified tension value is reached. • Move the slider to the mechanism end on the mot

5. Maintenance inspection528) Adjust it to recover the home position. • Remove the pulley cover and loosen the bolt fixing the motor bracket using th

5. Maintenance inspection539) Attach the pulley cover. 10) Turn on the power to the controller and perform the homing operation from the personal com

7. Life··················································································································65 8. Warranty ············

5. Maintenance inspection545.9 Deceleration Belt Replacement [Items Required for Replacement Work] x Replacement Deceleration Belt x Hexagon Wrench

5. Maintenance inspection552) Loosen the deceleration belt. Loosen the bolt fixing the motor bracket using the hexagon wrenches with the distance to

5. Maintenance inspection565) Adjust it to recover the home position. 6) Adjust the belt tension. • Go the ring-shaped strong thread (or longharness

5. Maintenance inspection575.10 Motor Replacement Process [Items Required for Replacement Work] x Motor for Replacemen (Refer to the right picture).

5. Maintenance inspection58[Procedure] 1) Confirm the motor shaft rotating direction when the slider is moved from the home position to the mechanism

5. Maintenance inspection595) Loosen the bolt fixing the motor bracket using the hexagon wrenches with the distance to the opposite side of 3 mm and

5. Maintenance inspection607) Attach the new motor. Then, turn the motor shaft specified amount to the returning direction to the mechanism end (dire

6. External Dimensions616. External Dimensions 6.1 IF-SA-60 Stroke 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700

6. External Dimensions626.2 IF-SA-100 Stroke 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000A 516 616 716 816

6. External Dimensions636.3 IF-MA-200 Stroke200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 22

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

6. External Dimensions646.4 IF-MA-400 Stroke 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 24

7. Life657. Life The product life is 10,000km (reference) when operating the actuator with the maximum allowable load moment.

8. Warranty668. Warranty 8.1 Warranty Period One of the following periods, whichever is shorter: x 18 months after shipment from our factory x 12

8. Warranty678.4 Limit in Responsibility (1) We shall assume no liability for any special damage, consequential loss or passive loss such as a loss

Change History68Change History Revision Date Description of Revision 2012.01 2012.07 2012.12 Ninth Edition Page 7 Note of available and not availabl



Manual No.: ME3618-11A (December 2012)The information contained in this document is subject to change without notice for purposes of product improveme

2No.OperationDescription Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment suc

3No.OperationDescription Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for