Iai-america RCL-SM6L Bedienungsanleitung

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ROBO Cylinder
Linear Servo Type
Slider Type
Instruction Manual
Third Edition
Slim Type
Single Slider Type
RCL-SA1L, SA2L, SA3L
Long Stroke Type
Single Slider Type
RCL-SA4L, SA5L, SA6L
Double Slider Type
RCL-SM4L, SM5L, SM6L
IAI America, Inc.
Seitenansicht 0
1 2 3 4 5 6 ... 65 66

Inhaltsverzeichnis

Seite 1 - Slider Type

ROBO CylinderLinear Servo Type Slider Type Instruction ManualThird EditionSlim Type Single Slider Type RCL-SA1L, SA2L, SA3L Long Stroke Type Sin

Seite 2

4No.OperationDescription Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it cle

Seite 3 - [Important]

5No.OperationDescription Description 6 Trial OperationƔ When the work is carried out with 2 or more persons, make it clear who is to be the leader a

Seite 4

6No.OperationDescription Description 8 Maintenance andInspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be t

Seite 5 - Table of Contents

7Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and

Seite 6

8Caution in Handling 1. Ensure use of the product in the specified conditions, environments and ranges. Operation out of the specified conditions cou

Seite 7 - Safety Guide

911. This Actuator Requires a Home-Return Operation after Startup.䎃For Slim Types (SA1L, SA2L and SA3L), the home position is one point in the center

Seite 8

10International Standards Compliances This actuator complies with the following overseas standard. Refer to Overseas Standard Compliance Manual (ME028

Seite 9

11 Names of the PartsIn this manual, the right and left sides of the actuator are expressed in the way it is placed horizontally as shown in the figur

Seite 11

1. Specications Check131. Specifications Check 1.1 Checking the Product The standard configuration of this product is comprised of the following pa

Seite 13 - Alert Indication

1. Specications Check141.1.3 How to Read the Model Nameplate 1.1.4 How to Read the Model Number RCL – SA4L – I – 2 – N – 40 – A1 – P – NM – **Note

Seite 14 - Caution in Handling

1. Specications Check151.2 Specification 1.2.1 Speed Ɣ Slim Type Single Slider TypeType Maximum speed [mm/s] SA1L 420 SA2L 460 SA3L 600 Ɣ

Seite 15

1. Specications Check161.2.2 Acceleration and Transportable Weight available for Continuous Operation The acceleration is determined by the transpor

Seite 16

1. Specications Check171.2.3 Rated Thrust and Transient Maximum Thrust Ɣ Slim Type Single Slider Type Type Rated thrust [N] Transient maximum th

Seite 17 - Names of the Parts

1. Specications Check181.2.7 Allowable Load Moment and Allowable Overhang Length for Actuator [1] Allowable Load MomentƔ Slim Type Single Slid

Seite 18

1. Specications Check19Ɣ Long Stroke TypeAllowable load moment [N•m]Type Ma Mb Mc Allowable overhang load length[L]Single Slider Type SA4L Do

Seite 19 - 1. Specications Check

1. Specications Check201.3 Option 1.3.1Reversed Home Type (Model No. : NM)The home position is located on the motor side in standard, however, if it

Seite 20 - MADE IN JAPAN

1. Specications Check211.4 Motor • Encoder Cables 1.4.1 Motor • Encoder Integrated Cables (For AMEC, ASEP) CB-APSEP-MPAƑƑƑMechanical sideControll

Seite 21

1. Specications Check221.4.3 Motor • Encoder Integrated Cables (For ACON, ASEL) CB-ACS-MPAƑƑƑ(Front View) (Front View)Controller sideMechanical si

Seite 22

2. Installation232. Installation 2.1 Transportation [1] Handling of the Robot Unless otherwise specified, the actuators are packaged individually.

Seite 23

Please Read Before Use Thank you for purchasing our product. This Instruction Manual explains the handling methods, structure and maintenance of this

Seite 24

2. Installation24[2] Handling in the Assembled Condition This is the case when the product is delivered from our factory under a condition that it is

Seite 25

2. Installation252.2 Installation and Storage • Preservation Environment [1] Installation Environment The actuator should be installed in a location

Seite 26

2. Installation262.3 How to Install This chapter explains how to install the actuator on your mechanical system. 2.3.1 General Rules on Installation

Seite 27 - Mechanical side

2. Installation27[2] Long Stroke Type SA4L, SA5L, SA6L SM4L, SM5L, SM6L { : Possible U : With condition in installation orientation(Note 1)u :

Seite 28 - CB-ACS-MPAƑƑƑ

2. Installation282.3.2 Installing the Main Body x Make sure the platform to install the actuator possesses a structure with sufficient stiffness, so

Seite 29 - 2. Installation

2. Installation29[2] Long Stroke Type Tapped hole for base attachmentBase seating surfaceReamed hole for positioningSlotted hole for positioningRecomm

Seite 30

2. Installation302.3.3 Attachment of Transported Objects [1] Slim Type SA1L, SA2L, SA3L Attach a transported object with utilizing the tapped holes

Seite 31

2. Installation31[2] Long Stroke Type SA4L, SA5L, SA6L SM4L, SM5L, SM6L Attach a transported object with utilizing the tapped holes on the slider s

Seite 32

3. Connecting with the Controller323. Connecting with the Controller As the connection cable for the controller and the actuator, use the IAI dedicat

Seite 33

3. Connecting with the Controller33[Connecting with the ACON and ASEL Controller] Dedicated cablesx Servo Motor Cable CB-ACS-MPAƑƑƑƑƑƑ show

Seite 35 - [2] Long Stroke Type

3. Connecting with the Controller34Warning: For wiring, please follow the warnings stated below. When constructing a system as the machinery equipmen

Seite 36 - Slider mounting surface

3. Connecting with the Controller35• Do not pull the cable with a strong force. • Pay attention not to concentrate the twisting force to one point o

Seite 37

3. Connecting with the Controller36• PIO line, communication line, power and driving lines are to be put separately from each other and do not tie th

Seite 38

4. Operational Conditions374. Operational Conditions 4.1 Acceleration of the Setting 4.1.1 Slim Type SA1L, SA2L, SA3L The acceleration is determin

Seite 39

4. Operational Conditions384.1.2 Long Stroke Type SA4L, SA5L, SA6L SM4L, SM5L, SM6L The graph below shows the upper limit of transportable weight an

Seite 40 - Tie them up softly

4. Operational Conditions394.2 Reference for Cycle Time 4.2.1 Slim Type SA1L, SA2L, SA3L The graph below shows the cycle time in each acceleration

Seite 41

4. Operational Conditions404.2.2 Long Stroke Type SA4L, SA5L, SA6L SM4L, SM5L, SM6L The cycle time for Long Stroke Type is referent values for when

Seite 42

4. Operational Conditions414.2.3 Gain Adjustment for Long Stroke Type (Servo Parameters) The initial setting parameter of the controller is set to be

Seite 43 - 4. Operational Conditions

5. Maintenance Inspection425. Maintenance Inspection 5.1 Inspection Items and Schedule Follow the maintenance inspection schedule below. It is assum

Seite 44

5. Maintenance Inspection435.4 Cleaning Ɣ Clean exterior surfaces as necessary. Ɣ Use a soft cloth to wipe away dirt and buildup. Ɣ Do not blow to

Seite 45

Table of ContentsSafety Guide············································································································1 Caution in

Seite 46

5. Maintenance Inspection445.6 Replacement of the stainless steel sheet 5.6.1 Slim Type SA1L, SA2L, SA3L 1) Remove the Phillips-head screws with

Seite 47

5. Maintenance Inspection455.6.2 Long Stroke Type SA4L, SA5L, SA6L SM4L, SM5L, SM6L 1) Remove the old stainless steel sheet. Prepare a piece of pla

Seite 48 - 5. Maintenance Inspection

6. External Dimensions466. External Dimensions6.1 Slim Type Single Slider Type 6.1.1 SA1L 3026.5153 32022 101650 50 50 1414ME SE1Stroke=40 20 1917

Seite 49

6. External Dimensions476.1.3 SA3L 4236.52852352 23 Stroke=64 30 232781MEME127184818222 30 50 50 50 50 4410-M3 depth 412.3Home4-M3 depth 5Secure at l

Seite 50

6. External Dimensions486.2 Long Stroke Type Single Slider Type 6.2.1 SA4L Detail D 43H7+0.010040251513914M.E.S.E.19.52052-φ2H7 depth 24-M2 depth

Seite 51

6. External Dimensions496.2.2 SA5L 3048131916M.E. S.E.21 Stroke 40 30HomeM.E.DA ×36PC361418φ3H7 depth 4B-M3 depth 532 161143H7+0.01002-φ 2H7 depth 2.

Seite 52 - 6. External Dimensions

6. External Dimensions506.2.3 SA6L 3082-φ3H7 depth 3.54-M3 depth 5 (through)1825± 0.02LStroke 4827Home39M.E.φ4H7 depth 4948C24B-M4 depth 5A ×48P18.53

Seite 53

6. External Dimensions516.3 Long Stroke Type Double Slider Type 6.3.1 SM4L 15144025928.5 30M.E.30Stroke 30 28.530StrokeHomeHomeM.E.L202-φ2H7 depth

Seite 54

6. External Dimensions526.3.2 SM5L 161913304830 40M.E.HomeHome3030Stroke+2 40 30Stroke+2LM.E.2572-φ2H7 depth 2.522± 0.0216161 1A ×36PC361814φ3H7 dept

Seite 55

6. External Dimensions536.3.3 SM6L 514H70+0.012DA ×48C48249φ4H7 Reamed, depth 4B-M4 depth 518.539.5113948HomeM.E.2-φ3H7 depth 3.540LStroke+8404839Str

Seite 56

5. Maintenance Inspection·················································································· 42 5.1 Inspection Items and Schedule ···

Seite 57

7. How to use the home mark547. How to use the home mark As necessary, affix these marks to the product to mark the home position of the actuator. Ho

Seite 58

8. Life558. LifeThe product life is assumed to be 5,000km (reference) under the condition that it runs with maximum load capacity and maximum acceler

Seite 59

9. Warranty569 Warranty 9.1 Warranty Period One of the following periods, whichever is shorter: • 18 months after shipment from our factory • 12

Seite 60 - 7. How to use the home mark

9. Warranty579.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications (1) If our product is combined with anothe

Seite 61 - 8. Life

Change History58Change History Revision Date Revision DescriptionApril 2009 March 2013 First edition Second edition • Long Stroke Type SA4L, SA5L, SA

Seite 63

Manual No.: ME3666-3A (March 2013)The information contained in this document is subject to change without notice for purposes of product improvement.C

Seite 64 - Change History

1Safety Guide“Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read

Seite 65

2No.OperationDescription Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such

Seite 66 - 13.03.000

3No.OperationDescription Description (2) Cable Wiring Ɣ Use our company’s genuine cables for connecting between the actuator and controller, and for

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