Iai-america RCP2-RTCBL Bedienungsanleitung

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IAI America, Inc.
ROBO Cylinder
RCP2 Actuator
ROBO Rotary Type
Small Type, 330-degree Rotation Specification [RTBS/RTCS Types]
Small Type, Multi-rotation Specification [RTBSL/RTCSL Types]
Medium Type, 330-degree Rotation Specification [RTB/RTC Types]
Medium Type, Multi-rotation Specification [RTBL/RTCL Types]
Large Type, 330-degree Rotation Specification [RTBB/RTCB Types]
Large Type, Multi-rotation Specification [RTBBL/RTCBL Types]
Operating Manual
Seventh Edition
Ninth Edition
Seitenansicht 0
1 2 3 4 5 6 ... 79 80

Inhaltsverzeichnis

Seite 1 - ROBO Rotary Type

IAI America, Inc.ROBO Cylinder RCP2 Actuator ROBO Rotary Type Small Type, 330-degree Rotation Specification [RTBS/RTCS Types]Small Type, Multi-rotatio

Seite 2

2No.Operation Description Description 2 Transportation Ɣ When carrying a heavy object, do the work with two or more persons or utilize equipment such

Seite 3 - Please Read Before Use

3No.Operation Description Description (2) Cable Wiring Ɣ8VHRXUFRPSDQ\¶VJHQXLQHFDEOHVfor connecting between the actuator and controller, and for

Seite 4 - CE Marking

4No.Operation Description Description 4 Installation and Start (4) Safety Measures Ɣ When the work is carried out with 2 or more persons, make it cle

Seite 5

5No.Operation Description Description 6 Trial Operation Ɣ When the work is carried out with 2 or more persons, make it clear who is to be the leader a

Seite 6

6No.Operation Description Description 8 Maintenance and Inspection Ɣ When the work is carried out with 2 or more persons, make it clear who is to be

Seite 7 - Table of Contents

7Alert Indication 7KHVDIHW\SUHFDXWLRQVDUHGLYLGHGLQWR³'DQJHU´³:DUQLQJ´³&DXWLRQ´DQG³1RWLFH´DFFRUGLQJWRWKHZDUQLQJOHYHODVIROO

Seite 8

8Caution in Handling1. Do not set speeds and accelerations/decelerations equal to orgreater than the respective ratings. If the actuator is operated a

Seite 9 - Safety Guide

91. Introduction1. Introduction Thank you for purchasing IAI’s Robo Rotary actuator. This manual explains the correct handling of the actuator as well

Seite 10

103. Warranty3. Warranty 3.1 Warranty Period One of the following periods, whichever is shorter: y 18 months after shipment from our company y

Seite 11

113. Warranty3.5 Conditions of Conformance with Applicable Standards/Regulations, Etc., and Applications(1) If our product is combined with another

Seite 13

124. Names of Actuator Parts4. Names of Actuator PartsThe name of each part of the actuator is shown as follows. 4.1 Small Type 4.1.1 330-degree Rot

Seite 14

134. Names of Actuator Parts4.1.2 330-degree Rotation Specification RTCS, Multi-rotation Specification RTCSL (Flat Type) Actuator cable Rear cover Fr

Seite 15 - Alert Indication

144. Names of Actuator Parts4.2 Medium Type 4.2.1 330-degree Rotation Specification RTB, Multi-rotation Specification RTBL (Vertical Type) FlangeRear

Seite 16 - Caution in Handling

154. Names of Actuator Parts4.2.2 330-degree Rotation Specification RTC, Multi-rotation Specification RTCL (Flat Type) Actuator cable Rear cover Fron

Seite 17 - 2. Safety Precautions

164. Names of Actuator Parts4.3 Large Type 4.3.1 330-degree Rotation Specification RTBB, Multi-rotation Specification RTBBL (Vertical Type) FlangeRea

Seite 18 - 3. Warranty

174. Names of Actuator Parts4.3.2 330-degree Rotation Specification RTCB, Multi-rotation Specification RTCBL (Flat Type) Actuator cable Rear cover Fr

Seite 19

185. Transportation and Handling5. Transportation and Handling 5.1 Handling the Packed Actuator When transporting the packed actuator, exercise due

Seite 20 - 4. Names of Actuator Parts

196. Installation Environment, Storage Environment6. Installation Environment, Storage Environment 6.1 Installation Environment Install the actuator

Seite 21 - Output shaft

207. Installation Method7. Installation Method 7.1 Installing the Actuator The surface on which the actuator is installed must be machined or otherwis

Seite 22 - 4.2 Medium Type

217. Installation Method7.1.1 Small Type x 330-degree Rotation Specification RTBS, Multi-rotation Specification RTBSL (Vertical Type) Cautionx Some o

Seite 23 - 4. Names of Actuator Parts

Please Read Before Use Thank you for purchasing our product. This Operation Manual explains the handling methods, structure and maintenance of this pr

Seite 24 - 4.3 Large Type

227. Installation Methodx 330-degree Rotation Specification RTCS, Multi-rotation Specification RTCSL (Flat Type) Cautionx Some of the tapped mounting

Seite 25

237. Installation Method7.1.2 Medium Type x 330-degree Rotation Specification RTB, Multi-rotation Specification RTBL (Vertical Type) Cautionx Some of

Seite 26

247. Installation Methodx 330-degree Rotation Specification RTC, Multi-rotation Specification RTCL (Flat Type) Cautionx Some of the tapped mounting h

Seite 27 - 6.2 Storage Environment

257. Installation Method7.1.3 Large Type x 330-degree Rotation Specification RTBB, Multi-rotation Specification RTBBL (Vertical Type) Cautionx Some of

Seite 28 - 7. Installation Method

267. Installation Methodx 330-degree Rotation Specification RTCB, Multi-rotation Specification RTCBL (Flat Type) Cautionx Some of the tapped mounting

Seite 29 - 7.1.1 Small Type

277. Installation Method7.2 Output Shaft Adapters (Optional) The external dimensions of adapters that can be installed on the actuator’s output shaft

Seite 30

287. Installation Methodx 330-degree Rotation Specification RTCS, Multi-rotation Specification RTCSL (Flat Type) Table adapter Shaft adapter 4-M3, de

Seite 31 - 7.1.2 Medium Type

297. Installation Method7.2.2 Medium Type x 330-degree Rotation Specification RTB, Multi-rotation Specification RTBL Table adapter Shaft adapter 8-M4

Seite 32

307. Installation Methodx 330-degree Rotation Specification RTC, Multi-rotation Specification RTCL Table adapter Shaft adapter 8-M4, depth 7.5Table a

Seite 33 - 7.1.3 Large Type

317. Installation Method7.2.3 Large Type x 330-degree Rotation Specification RTBB, Multi-rotation Specification RTBBL (Vertical Type) Table adapter Sh

Seite 34

CE MarkingIf a compliance with the CE Marking is required, please follow Overseas Standards Compliance Manual (ME0287) that is provided separately.

Seite 35 - 7.2.1 Small Type

327. Installation Methodx 330-degree Rotation Specification RTCB, Multi-rotation Specification RTCBL (Flat Type) Table adapter Shaft adapter 8-M5, de

Seite 36 - Shaft adapter

338. Cable Connection8. Cable Connection 8.1 Connecting the Controller Plug the connector attached at the end of the actuator cable into the controll

Seite 37 - 7.2.2 Medium Type

349. Notes on Use9. Notes on Use 9.1 Range of Operation and Home Return z Range of operation (position setting) The angle of movement from the home

Seite 38

359. Notes on Usez Home return direction The moving end of the output shaft, which turns in the counterclockwise direction, is defined as the home.*

Seite 39 - 7.2.3 Large Type

369. Notes on Usez Home return operation x 330-degree rotation specification [1] Start of home return o [2] Detection of a mechanical stopper o [3] R

Seite 40

379. Notes on Usex Multi-rotation specification PCON controller V 0018 or earlier PSEL controller V 0.21 or earlier [1] Start of home return o [2] H

Seite 41 - 8. Cable Connection

389. Notes on Usex Multi-rotation specification PCON controller V 0019 or earlier PSEL controller V 0.22 or earlier [Detection of home-sensor detect

Seite 42 - 9. Notes on Use

399. Notes on Use9.2 Output Torque 9.2.1 Small Type The output torque of the rotating axis will vary depending on the rotational speed of the axis. Ou

Seite 43 - Caution

409. Notes on Use9.2.2 Medium Type The output torque of the rotating axis will vary depending on the rotational speed of the axis. Output torque (N-m)

Seite 44

419. Notes on Use9.2.3 Large Type The output torque of the rotating axis will vary depending on the rotational speed of the axis. Output torque (N-m)

Seite 45

Prohibited Handling of Cables When designing an application system using IAI actuators and controllers, incorrect wiring or connection of each cable m

Seite 46

429. Notes on Use9.3 Allowable Load 9.3.1 Small Type z Allowable inertial moment The maximum inertial moment of the work that can be carried in rotat

Seite 47 - 9.2 Output Torque

439. Notes on Usez Allowable load moment/thrust force Check if the load moment and thrust force received by the rotational axis are within the allowa

Seite 48 - 9.2.2 Medium Type

449. Notes on Use9.3.2 Medium Type z Allowable inertial moment The maximum inertial moment of the work that can be carried in rotating motion using t

Seite 49 - 9.2.3 Large Type

459. Notes on Usez Allowable load moment/thrust force Check if the load moment and thrust force received by the rotational axis are within the allowa

Seite 50

469. Notes on Use9.3.3 Large Type z Allowable inertial moment The maximum inertial moment of the work that can be carried in rotating motion using th

Seite 51 - Caution Note

479. Notes on Usez Allowable load moment/thrust force Check if the load moment and thrust force received by the rotational axis are within the allowa

Seite 52

4810. Maintenance/Inspection10. Maintenance/Inspection Daily and periodic inspections are essential to making sure your actuator will operate safely a

Seite 53

4910. Maintenance/Inspection10.2 Visual Inspection of the Exterior In the visual inspection of the exterior, check the following items. Actuator Loo

Seite 54

5010. Maintenance/Inspection(2) Greasing method [1] Remove the screws on the front cover (countersunk head screw M2.6 x 6), and take off the front co

Seite 55

5110. Maintenance/Inspection[3] While turning the gear, add grease from the opening in the rear until the bottom of the teeth is covered with grease.

Seite 56 - Warning

7. Notes on use of cable bearers z Do not let the cable get tangled or kinked in a cable bearer or flexible tube. When bundling the cable, keep a ce

Seite 57 - 10.4 Greasing the Gear

5210. Maintenance/InspectionWhile turning the gear, add grease from the opening in the rear until the bottom of the teeth is covered with grease. (Tur

Seite 58 - (2) Greasing method

5310. Maintenance/InspectionWhile turning the gear, add grease from the opening in the rear until the bottom of the teeth iscovered with grease. (Turn

Seite 59

5410. Maintenance/Inspection[4] Install the front cover and rear cover and securely tighten the screws. When attaching the rear cover, exercise cautio

Seite 60

556SHFL¿FDWLRQV11. Specifications 11.1 Specification List 11.1.1 Small Type 330-degree specification Model number Deceleration ratioOscillationang

Seite 61

566SHFL¿FDWLRQV11.1.2 Medium Type 330-degree specification Model number Deceleration ratioOscillationangle (deg)Maximumspeed (deg/sec)Maximumtorqu

Seite 62 - Warning

576SHFL¿FDWLRQV11.1.3 Large Type 330-degree specification Model number Deceleration ratioOscillationangle (deg)Maximumspeed (deg/sec)Maximumtorque

Seite 63 - 11. Specifications

586SHFL¿FDWLRQV11.2 Cable Diagrams 11.2.1 Small Type, 330-degree Rotation Specification [RTBS, RTCS] Small Type, Multi-rotation Specification [RT

Seite 64 - 11.1.2 Medium Type

596SHFL¿FDWLRQV11.2.2 Medium Type, 330-degree Rotation Specification [RTB, RTC] Medium Type, Multi-rotation Specification [RTBL, RTCL] Large Type

Seite 65 - 11.1.3 Large Type

606SHFL¿FDWLRQV11.3 External Dimensions11.3.1 Small Type• 330-degree Rotation Specification RTBS, Multi-rotation Specification RTBSL (Vertical Typ

Seite 66 - 11.2 Cable Diagrams

616SHFL¿FDWLRQV• 330-degree Rotation Specification RTCS, Multi-rotation Specification RTCSL (Flat Type) 4-M3, depth 5.5 depth 2.5 4-M3, depth 5.5

Seite 67 - Model number: CB-RCP2-MA

Table of ContentsSafety Guide ...

Seite 68 - 11.3 External Dimensions

626SHFL¿FDWLRQVWeight [kg] 0.8611.3.2 Medium Type• 330-degree Rotation Specification RTB, Multi-rotation Specification RTBL (Vertical Type) depth

Seite 69 - 6SHFL¿FDWLRQV

636SHFL¿FDWLRQVWeight [kg] 0.92 330-degree Rotation Specification RTC, Multi-rotation Specification RTCL (Flat Type) 4-M4, depth 8 depth 2.5 4-M4

Seite 70 - 11.3.2 Medium Type

646SHFL¿FDWLRQVWeight [kg] 2.311.3.3 Large Type• 330-degree Rotation Specification RTBB, Multi-rotation Specification RTBBL (Vertical Type) 4-M5,

Seite 71

656SHFL¿FDWLRQVWeight [kg] 2.2 330-degree Rotation Specification RTCB, Multi-rotation Specification RTCBL (Vertical Type) 4-M5, depth 104-M5, dep

Seite 72 - 11.3.3 Large Type

666SHFL¿FDWLRQV11.4 Options 11.4.1 Shaft Adapters These shaft-shaped adapters are used to install a jig, etc., to the rotating part. Drawing based

Seite 73

676SHFL¿FDWLRQV11.4.2 Table Adapters These table-shaped adapters are used to install a jig, etc., to the rotating part. Drawing based on combinati

Seite 74 - 11.4 Options

686SHFL¿FDWLRQVRTBS/RTBSL/RTCS/RTCSL table RTB/RTBL/RTCS/RTCL table Design surfaceRTBB/RTBBL/RTCB/RTCBL table 6, counterbore depth 3.3 (5 hole

Seite 75 - 11.4.2 Table Adapters

69Change HistoryChange HistoryRevision Date Description of Revision April 2011Seventh editionA page for CE Marking addedMarch 2012Eighth editionP 1 t

Seite 78

8. Cable Connection ... 338.1 Connecting

Seite 79

Manual No.: ME3626-9A (March 2013)The information contained in this document is subject to change without notice for purposes ofproduct improvement.Co

Seite 80 - 13.03.000

1Safety Guide³6DIHW\*XLGH´KDVEHHQZULWWHQWRXVHWKHPDFKLQHVDIHO\DQGVRSUHYHQWSHUVRQDOLQMXU\RUSURSHUW\GDPDJHEHIRUHKDQG0DNHVXUHWRUHDG

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